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Turning Trash into Treasure: How Oil Refineries Can Clean Up and Power Up

Friday, October 17, 2025
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Turning Waste into Energy: A Breakthrough in Biofuel Production

Oil refineries have a problem: they produce a lot of waste. But what if this waste could be turned into something useful? Researchers have been looking into this idea. They took two types of waste: oily sludge (OS) from refineries and algal biomass (AB) from wastewater treatment. The goal was to see if these wastes could be turned into a better solid biofuel.

The Process

  1. Mixing the Wastes

    • The best mix was found to be 75% OS and 25% AB.
    • Before using this mix, they dried it to remove moisture.
  2. Pyrolysis

    • They heated the mix to different temperatures (350, 450, and 550°C).
    • 450°C was the best temperature for producing the most char, a solid fuel.
  1. Optimizing Heating Time
    • They tested different heating times at 450°C.
    • 75 minutes gave the best quality char.

The Results

  • Heating Value Increase
  • The heating value of the char increased by about 63.92%, from 4.85 MJ/kg to 7.95 MJ/kg.
  • This means the char produced from the waste mix had more energy.

  • Comparison with Single Feedstocks
  • The char from the waste mix was better than char from single feedstocks.
  • The char had more fixed carbon, making it more stable and better for burning.

The Implications

  • Environmental and Energy Benefits
  • Oil refineries could turn their waste into a valuable resource.
  • They could clean up the environment and produce renewable energy at the same time.

  • Future Research
  • This is just one study.
  • More research is needed to see if this process can be used on a large scale.

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